Oil Production Lines

Equipment for the production of vegetable oil:

The press of the final squeezing of oil
DANFAC.M6-FGT
set of equipment for the production of vegetable oil from the seeds of sunflower and corn
DANFAC.M6-HHY
set of equipment for the production of vegetable oil from the seeds of the rape
DANFAC.M6-BTR
rolling machine tool
DANFAC.M6-RMT
line of the production of vegetable oil (with the braziers)
DANFAC.M6-VGO
conveyer of screw with the electro heating
DANFAC.M6-ELC
presses of the preliminary squeezing of oil
DANFAC.M6-TZO
complex of cleaning the seeds of the sunflower and corn
DANFAC.M6-CLN

Equipment for the filtration, the refining and the deodorization of vegetable oil:

The complex of the filtration of vegetable oil
DANFAC.M6-FTR
installation of refining vegetable oil
DANFAC.M6-RVL
line of the deodorization of vegetable oil (boiler, steam super-heater it is not completed)
DANFAC.M6-BGT.D

Equipment for bottling and filling of vegetable oil:

Automatic filling machine for oil
DANFAC.TS34

PRESS OF THE FINAL SQUEEZING OF OIL
Sca.M6-FGT

Basic knots of the press: bed, straining camera, auger shaft, drive. Press M8-MSHP serves for the continuous squeezing of oil from the seeds of Corn, sunflower, Soya, rape, cotton, mustard, flax and other oily cultures.

Technical characteristics:

On the Corn, sunflower, Soya, to cotton tons/day
10 -12
On the rape tons/day
6
Installed capacity kW
11
Overall dimensions mm of
3380X1150X1370
Mass, kg
2850

Operating principle:

Source material - pulp (ground and heated seeds of Sunflower, Corn or other oily cultures), which corresponds to quality and free from the ferromagnetic substances and the impurities, will be given into the feeder of press, and from there into the screw extruder. In the press is produced the continuous mechanical separation of the liquid and solid phases of seeds by the pressure, created due to the special construction of auger shaft and straining camera during the passage of material.
For increasing the backwater of material, in the straining camera at the end of the press is located the cone.
By the adjustment of ring entrance is enlarged or decreases how is regulated the thickness of the cockleshell of oilcake. Pulled oil flows through the plates, while the cockleshells of oilcake leave from the press through the clearance between the cone and the produced ring. The drain of oil is accomplished along the pan into the special capacity. A good load of press is achieved in such a case, when 60 % entire oil, pulled from the seeds, flow in the limits of first third of press. According to the technical indices - productivity, the capacity, the quality of steel, the indices of reliability - the press DANFAC.M6-TZO is competitive on the world market, it is simple in the maintenance, and it is reliable and long-lived.

1.
Bunker loading 2 pcs
2.
Conveyer of screw
3.,17.,18.
Electric motors
4.
Bunker is receiving
5.
Separator magnetic
6.
Machine tool is rolling
7.
Support of machine tool
8.
Conveyer of screw with the electro heating
10.
Press of the final squeezing of oil and support for press
12.
Transporter is screw loading
13.
Capacity for draining of oil
14.
Support
15.
Control panel (it is not shown in the diagram)
16.
Pump for the pumping over of oil (it is not shown in the diagram)

Technical characteristics:

Productivity:
On the Corn, sunflower, Soya, to cotton tons/day 10 - 12
Installed capacity kW 12 - 29.5 max
Mass kg 6500

Equipment works as follows:

The seeds of Corn or sunflower, preliminarily purified of husk on the complex of DANFAC.M6-CLN, are filled up into feed bin 1, are transported by helical conveyer 2 into receiving bunker 4, from it into magnetic separator 5, where the raw material is cleaned of the ferromagnetic admixtures. Then under the action of gravitational force seeds fall on crushing into rolling machine tool 6. The ground seeds (crushed kernel and fruit) are poured out into second feed bin 1. In conveyer 8 crushed kernel and fruit, which is fed from feed bin 1 under the action of temperature, is softened, it become soft and it will be given into the press of final squeezing 10. The pressed material by auger vacuum is moved on the free space between the straining cylinder and the auger shaft, completely filling entire it’s and free volume of channel. The compression of crushed kernel and fruit with its moving on the straining cylinder is achieved by the sequential decrease of the free volume of the pressing circuit. Pressure appears from side walls of turns as a result of the similar action of the particles of the material, moved from the last auger turn with the large free volume. Under the effect of pressure from the compressed crushed kernel and fruit liquid part (oil), is separated, and solid particles are pressed into the cockleshell (oilcake). With the compression of crushed kernel and fruit occurs the decrease of the spaces between the particles, which leads to the extrusion of oil. During the significant packing of particles themselves (their deformation and the fusion) wrings out a basic quantity of oil. Oil penetrates the clearances to straining cylinder and it is gathered on the pan and merges into capacity 13 with the subsequent pumping by its pump 16 into the capacity for the collection of oil. The oilcake, which is poured out of the presses, is transported from the section by conveyer screw of 12.

SET OF EQUIPMENT FOR THE PRODUCTION OF OIL FROM THE SEEDS OF THE OILY CULTURES

COMPLEX OF THE VACUUM FILTRATION OF VEGETABLE OILS

Composition of the complex:

Vacuum filter in drum
Receiver for the collection of refined oil
Vacuum- station with the annular pump, electric pump
Capacity for the mixture of pearlier with oil, vacuum line
All-product line, control panel.

It is intended for the continuous filtration of vegetable oil (sunflower, corn, soybean, rape, oil from the nuclei of walnut, nut and etc.).

Technical characteristics:

Productivity (on the corn and sunflower oil at a temperature 200C) and with the installation of the pump: VVN 1-1, 5
kg/h
170
Capacity of the capacity of receiver
0,39
Installed capacity
kW
10,05
Occupied area
m2
13,5
Mass
kg
1000

The principle of the operation of complex:

Is based on the filtration of vegetable oil through the layer of the pearlier, washed to the drum with the aid of the vacuum. During the rotation the vacuum- drum dips into the bath with oil, oil is sucked in through the filter surface area of drum into the receiver.
The surface layer of pearlier, through which passed oil, during the rotation of drum cuts off by knife. Knife has both automatic and hand feed.
Refined oil is assembled in the receiver, which is divided into two parts, which gives the possibility of its switching from the filled part in I be empty with the working filter.

INSTALLATION OF REFINING VEGETABLE OIL
DANFAC.M6-RVL

Composition of the installation:

Neutralizer
The basket of collection washed ejector
Electric heater
The measuring device of alkali
Electric pump
Conduits, control panel

Installation is intended for refining vegetable oils along the system of the alkaline refining

Technical characteristics:

Productivity, on corn and the sunflower oil of
t/cyc
1
Cycle is not less
hour
3
Installed capacity
kW
29
Overall dimensions
mm
2250x1880x2250
Mass
kg
680

Operating principle:

Line is the construction, installed on the general base. Source material (product) - filtered oil - will be given into the neutralizer through the special branch pipe. A quantity of loaded initial product is determined by the level indicator. After load the initial product heated by el.heater elements or by vapor to the temperature, required according to technological instruction. The circulation of initial product with the heating is ensured by pump. To heated oil by hand is added the solution of orthophosphoric acid, whose necessary quantity is determined also by technological instruction. The quantity of solution of alkali necessary for the neutralization will be given with the measuring device of alkali, which has level indicator, through the ejector. The soap formed during the neutralization is separated on the installation of vacuum filtration DANFAC.M6-RVL.

Automatic filling machine

Pasta Production Line

With the creation of press advanced technologies in the field of the production of macaronis were considered.


Mineral Water Production Line

The standard diagrams of water treatment in the production of mineral water, bottled drinking water, water for the production of nonalcoholic beverages.


Ketcup & Mayonnaise Production Line

Lines are intended for the production of ketchups and sauces with a productivity of 300 and 1000 kg/h of finished product.

© DANFACTORY I/S - Scandinavian Production Lines